Description
The wire harness is designed to be used in Gen 2 (2004-2009) Toyota Prius. It was engineered and developed in the USA, with three main goals in mind:
1. To be as efficient or more efficient than OEM in transmitting a signal between the battery modules and the ECU.
2. To be more durable and reliable than OEM wire harness.
3. To be more cost-effective than the OEM wire harness alternative.
Here are some notable benefits to ACENBAY Hybrid Battery Wire Harness for Gen 2 (2004-2009) Toyota Prius, as compared to the Toyota OEM wire harness:
➡ Voltage sensor tabs are thicker than OEM for increased durability.
➡ Voltage sensor tabs are made of a better conductive copper alloy compared to the OEM
(a metallurgical study was done on OEM material for proper selection of copper alloy with equal or superior heat rating and conductivity properties)
➡ Voltage sensor tabs crimping connection resists double the amount of pull-out force compared to the strength of the OEM sensor tabs crimping connection.
➡ Voltage sensor tabs crimping connection is sealed to protect the wires from corrosive electrolytes and to improve durability.
➡ Wires' operational temperature rating is greater and internal resistance is lower, compared to the OEM.
➡ The existing orange wire harness frame/housing is intended to be reused with a new wire harness (a video with step-by-step instructions will be posted soon).
By reusing the existing wire harness housing, manufacturing cost savings are passed on to the customer, and as an added bonus, plastic waste pollution is minimized.
